Abstract:
In this work a framework on application of Reliability Centered Maintenance (RCM) for
Lead Oxide production process in the battery industry is developed. Reliability-Centered
Maintenance (RCM) integrates Preventive Maintenance (PM), Predictive Testing and
Inspection (PT&I), Repair (also called reactive maintenance), and Proactive Maintenance to
increase the probability that a machine or component will function in the required manner
over its design life-cycle with a minimum amount of maintenance and downtime. RCM
method is used here through Failure Mode and Effect Analysis (FMEA) and decision making
for maintenance criteria is established in view of Criticality and Logic Tree Analysis (LTA).
Finally Task allocation of equipment is described based on the following strategies: condition
based, interval based, failure finding and run to failure or redesign. Evaluation of this RCM
frame work is performed based on standard evaluation criteria by society of automotive
engineers inc. Challenges of the application which can influence the performance of the plan
also described. The study is done for Lead Oxide production process- a critical system of
battery industries. RCM method can shift the maintenance culture and thinking while
maximizing equipment availability and enhancing plant reliability in this type of industries
and other industries also.
